Whispering gallery delay lines have demonstrated record propagation length on a silicon chip and can provide a way to transfer certain applications of optical fiber to wafer-based systems. Their design and fabrication requires careful control of waveguide curvature and etching conditions to minimize connection losses between elements of the delay line. Moreover, loss characterization based on optical backscatter requires normalization to account for the impact of curvature on backscatter rate. In this paper we provide details on design of Archimedean whispering-gallery spiral waveguides, their coupling into cascaded structures, as well as optical loss characterization by optical backscatter reflectometry.