Since PVA membrane is of limited use for food packaging applications in moist conditions, polyvinyl alcohol/melamine-formaldehyde resin (PVA/MF) composite coating membranes with various contents of MF were fabricated by a chemical crosslinking method to reduce the sensitivity of PVA to moisture. The morphology, chemical structure, thermal and mechanical properties of the resultant PVA/MF composite coating membranes were characterized by scanning electron microscopy (SEM), FT-IR spectrometer, X-ray diffraction (XRD), thermal gravimetric analysis (TGA), differential scanning calorimeter (DSC) and universal testing machine. In addition, their hazes and OTRs were also measured as a function of MF content. Experimental results showed that -OH in the molecular chain of MF and PVA could be crosslinked at room temperature to form a dense polymeric structure, resulting in the increase in viscosity and the decline in water absorption. The incorporation of MF into PVA gave rise to the enhancement of crosslinking through the C-O-C bonding and strong interface interaction between MF and PVA that was beneficial to improving its thermal stability, mechanical properties and barrier properties. Furthermore, the PVA/MF composite coating membranes exhibited superior transparency due to their good leveling and wettability on both BOPET and PLA substrates. The moisture resistance and barrier properties of the MF/PVA composite coated BOPET and PLA membranes under high humidity conditions have been greatly improved, and the oxygen transmission rates (OTRs) under 75% RH could still remain at about 1.0 cm3 per m2 per day. These characteristics of the PVA/MF composite coating membranes have made them exhibit widespread application prospects for coating membranes in the food packaging field.
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