Efficient heavy metal removal from industrial melting effluent using fixed-bed process based on porous hydrogel adsorbents

High adsorption capacity, fast adsorption kinetics, good reusability and low cost are highly demanded for adsorbents used in practical adsorption process. In this study, a porous double network Jute/Polyacrylic acid (Jute/PAA) gel was prepared using simple free-radical polymerization of acrylic acid in Jute aqueous solution. The high permeability of Jute/PAA hydrogel with about 80 wt% water made internal adsorption sites fully expose to metal ions. The Jute/PAA gel adsorbent could efficiently adsorb heavy metals in melting wastewater, especially Cd²⁺ and Pb²⁺. The adsorbent showed very high adsorption capacities of 401.7 mg/g for Cd²⁺ and 542.9 mg/g for Pb²⁺. Moreover, the adsorption equilibrium reached within only 10 min for 40 mg/L of Cd²⁺ and Pb²⁺ using 1 g/L adsorbent. Meanwhile, the removal efficiencies reached 81.0% for Pb (C₀ = 3.825 mg/L), 79.3% for Cd (C₀ = 6.075 mg/L), 83.4% for Cu (C₀ = 9.325 mg/L), 29.8% for Zn (C₀ = 188.6 mg/L), 22.3% for Mn (C₀ = 17.05 mg/L), 96.2% for Cr (C₀ = 0.25 mg/L) and 99.8% for Fe (C₀ = 9.75 mg/L) in melting wastewater using 1 g/L adsorbent in 2 h. In particular, the concentrations of Pb, Cd and Cr decreased below 0.001 mg/L using 4 g/L adsorbent. In the fixed-bed column experiments, the treatment volume of melting wastewater reached 2900 BV (32.8 L) only producing 50 BV (565 mL) eluent. This work develops a highly practical adsorption process based on hydrogel adsorbents for the removal of heavy metals in actual wastewater.